American Standard Hot Tub 6030Y2A118XXX User Manual

INSTALLATION INSTRUCTIONS  
Acrylux Builder Series Whirlpools  
Model 6030Y2A.118.XXX  
Model 6030Y2A.218.XXX  
Model 6030Y1.118.XXX  
Model 6030Y1.218.XXX  
Model 6032Y1.118.XXX  
Model 6032Y1.218.XXX  
Thank you for selecting American Standard – the benchmark of fine quality for over 100 years. To ensure this product is installed properly, please  
read these instructions carefully before you begin. Local building codes vary by location. Observe all local plumbing and building codes.  
RECOMMENDED TOOLS AND MATERIALS  
Tape Measure  
Safety Glasses  
Mortar Compound (optional)  
Screws, 1" Flathead, Stainless  
Pencil  
Drill  
Saber Saw  
Level  
IMPORTANT:  
• Read installation instructions carefully before starting project.  
• Before you begin, locate appropriate product reference (below).  
• Allow tub to reach room temperature before installation.  
• Water test tub before installation.  
• Keep instructions for warranty information.  
6030Y2A.118.XXX  
6030Y2A.218.XXX  
STUD LAYOUT:  
The American Standard Acrylux Bathtub  
will fit all standard 30" x 60" tub walls.  
1"  
25mm  
19"  
483mm  
14"  
356mm  
10"  
254mm  
18"  
457mm  
6"  
31-1/2"  
800mm  
GFI Electrical  
Outlet  
152mm  
Drain C  
L
8"  
203mm Floor Cut Out 6" x 10"  
Motor / Pump  
Access Cover  
(152 x 254mm)  
59-7/8"  
1521mm  
60"  
1524mm  
30"  
762mm  
= stud location  
6030Y1.118.XXX  
6030Y1.218.XXX  
6032Y1.118.XXX  
6032Y1.218.XXX  
32"  
813mm  
59-7/8"  
1521mm  
30"  
762mm  
59-7/8"  
1521mm  
18"  
457mm  
15"  
381mm  
Motor / Pump  
Access Cover  
Motor / Pump  
Access Cover  
15"  
STUD LAYOUT:  
The American  
Standard Acrylux  
Whirlpool will fit all  
standard 30" x 60"  
tub walls.  
14"  
STUD LAYOUT:  
The American  
Standard Acrylux  
Whirlpool will fit all  
standard 32" x 60"  
tub walls.  
12"  
10"  
381mm  
356mm  
305mm  
254mm  
6"  
152mm  
6"  
152mm  
33-1/2"  
851mm  
31-1/2"  
800mm  
GFI Electrical  
Outlet  
GFI Electrical  
Outlet  
Drain C  
Drain C  
L
L
8"  
203mm  
8"  
203mm  
Floor Cut Out 6" x 12"  
(152 x 305mm)  
Floor Cut Out 6" x 10"  
(152 x 254mm)  
60"  
1524mm  
60"  
1524mm  
= stud location  
= stud location  
Left-hand drain shown - reverse layout for right-hand drain.  
Subject to manufacturing tolerance of [+] or [-] 1/8"  
P r o d u c t n a m e s l i s t e d h e r e i n a r e t r a d e m a r k s o f A S A m e r i c a , I n c .  
A S A m e r i c a , I n c . 2 0 0 8  
©
754282-100 Rev. A  
 
CLEANING  
• Normal cleaning: wash with warm water, soft cloth and a mild liquid detergent.  
• Ideal cleaners are Soft Scrub Gel® or Comet Gel®.  
• Do not use any abrasive cleaners or metal scrapers.  
• FLUSHING INSTRUCTIONS: Whirlpool unit must be flushed every ninety (90) days with a sanitizing chemical such as a spa freshener,  
algicide or household bleach. Fill tub with water, add sanitizing chemical and allow the unit to circulate for at least 20 minutes.  
WARNING: Some cleaning products are not suitable for use. Read all labels carefully.  
DO NOT USE if they say “not suitable for use with ABS, acrylic, or polystyrene.  
TROUBLE SHOOTING PUMP/MOTOR  
READ BEFORE INSTALLATION AND/OR USE – IMPORTANT SAFETY INSTRUCTIONS  
INSTRUCTIONS PERTAINING TO A RISK OF FIRE  
MOTOR WON'T START  
1. Read and follow all instructions  
1. Check to see if on/off switch or pneumatic  
switch is in "on" mode.  
2. DANGER: To reduce the risk of injury, do not permit children to use this unit unless they  
are closely supervised at all times.  
2. Check for loose connections, blown circuit  
breakers, GFI or fuses.  
3. Infants should not be permitted in the whirlpool at water temperatures over 100˚  
Fahrenheit and only with prior medical consultation and permission from your doctor.  
3. With the power off at the circuit breaker, check  
manually to see that the motor shaft has free  
movement and lacks obstruction.  
4. Pregnant women and persons suffering from heart disease, diabetes, or high or low blood  
pressure should not enter the whirlpool tub without prior medical consultation and  
permission from their doctor.  
MOTOR CUTS OUT/STOPS  
1. Turn GFI breaker off. Check for loose  
wiring/connections.  
5. For your first whirlpool bath, start with a short duration of five minutes. You can increase  
the time intervals as your body's tolerance adjusts. However, do not use longer than 15  
minutes at any one time.  
2. Check for low voltage at the motor (frequently  
caused by undersized wire).  
NOTE: Pumps equipped with automatic reset  
overload protectors and solid state electronics  
and switches aredesigned to eliminate failures  
caused by mechanical switches and governors.  
6. High water temperatures and prolonged periods of use can raise internal human body  
temperature excessively and impair the body's ability to regulate its internal temperature.  
7. Check whirlpool before use. Maximum safe temperature is 104˚ Fahrenheit (40˚ Celsius).  
8. Observe reasonable time limits to avoid nausea, dizziness, and fainting.  
9. Do not direct the water spray to the following body areas in these instances:  
MOTOR HUMS BUT DOES NOT START  
1. Turn GFI breaker off. Check for binding of the  
motor shaft or obstruction in pump. Manually  
rotate motor shaft to see that shaft turns freely.  
A. Any area of the body that is swollen, burned, inflamed or where skin eruptions or  
ulcerated sores are present.  
2. Check for low voltage and undersized gauge  
of wire.  
PUMP WON'T PUMP  
B. Any area of the body that is sore unless approved by your doctor.  
C. The abdomen when pain is present.  
1. Open air control valve to release any possible  
air lock.  
D. Legs with varicose veins.  
2. Make sure all suction and discharge lines and  
return port are clear and unobstructed.  
E. Calves of legs with unexplained pain.  
3. Check to see that water is at high enough level  
for pump to prime.  
10. Keep body, hair, and clothing a maximum of 12 inches away from the suction fitting at all  
times when whirlpool is operating. Do not operate the unit without the guard over the  
suction fitting.  
4. Check for air leak in the suction line - slightly  
loosen pump union connector and then  
re-tighten (by hand).  
11. Do not use whirlpool while under the influence of alcohol or narcotics.  
12. Enter and exit tub slowly.  
5. Check for obstructions in the piping system.  
LOW FLOW  
13. Do not use electrically connected devices such as televisions, radios, stereo speakers,  
lights, cooking devices, hair dryers, telephones, or other electrical appliances within five  
feet of the whirlpool tub.  
1. Turn GFI breaker off. Check for any  
obstructions in pump that impede impeller.  
2. Check for low voltage - undersized gauge  
of wire.  
14. Use this unit only for its intended use as described in this manual. Do not use  
attachments not recommended by the manufacturer.  
3. Check suction line for obstructions and/or  
air leaks.  
4. Check for obstruction in discharge line.  
15. Never drop or insert any object into any opening.  
16. Keep all breakable objects out of area.  
NOISY PUMP  
1. Check for air leak in suction line which can  
cause “rumbling” sound.  
17. All electrical supply circuits providing the electrical power source to be connected to the  
whirlpool bath should be checked, installed, and inspected by a licensed electrician and  
inspected by the Building Code Authority having jurisdiction at the installation location  
upon installation and prior to use of the whirlpool bath.  
2. Check for “cavitation” caused by an obstructed  
or under sized suction line.  
WATER LEAK  
18. The unit must be connected only to a supply circuit that is protected by a ground-fault  
circuit-interruptor (GFCI). Such a GFCI should be provided by the installer and should be  
tested on a routine basis. If GFCI fails to operate properly there may be a ground current  
flowing, indicating the possibility of an electric shock. Do not use this unit. Disconnect the  
unit and have the problem corrected by a qualified service representative before using.  
1. Turn GFI breaker off.  
Check union connectors:  
a) Be sure they are tight - hand tighten only.  
b) Inspect O-ring to be sure it is properly  
seated and not damaged.  
2. Turn GFI breaker off.  
Water between pump housing and motor:  
a) Check the rotary seal to be sure it is clean  
and without contamination on surface.  
b) Check seal to see if it is worn or damaged  
- replace seal if necessary.  
19. A green colored terminal is provided within the terminal compartment. To reduce the risk  
of shock, connect this terminal to the grounding terminal of your electric service or supply  
panel with a continuous green insulated copper wire equivalent in size to the circuit  
conductors supplying this equipment, but no smaller than No. 12 AWG (3.3mm).  
20. SAVE THESE INSTRUCTIONS.  
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754282-100 Rev. A  
SCRATCH REMOVAL INSTRUCTIONS  
1. For effective scratch removal and polishing, you will need to purchase these items:  
1 sheet 1000 grit 3M® wet-dry sandpaper  
1 sheet 1500 grit 3M® wet-dry sandpaper  
1 sheet 2000 grit 3M® wet-dry sandpaper  
1 small container of 3M® rubbing compound #05933  
SUPERFICIAL  
SCRATCH  
2000 grit  
These items can be purchased at most auto supply stores that provide supplies to  
professional paint and body shops. Call before you go.  
LIGHT SCRATCH  
1500 - 2000 grit  
Not all auto supply stores will have these items.  
2. Start sanding with 2000 grit paper. Use small squares of paper about 2" x 2" for all  
sanding and use lots of water. The water serves as both a lubricant and to prevent residue  
buildup on the paper. Residue buildup shortens the effective life of the paper and may  
scratch the surface you are trying to polish.  
MEDIUM SCRATCH  
1000 - 2000 grit  
3. 2000 grit paper is the finest grit available (the higher the number, the finer the grit). If you  
can’t remove all of the scratches with 2000 grit, switch to 1500 grit. Remember to wash  
the paper frequently with water as you sand.  
4. If all of the scratches cannot be removed with 1500 grit, switch to 1000 grit. This should  
remove most fine scratches. If you have deep scratches or a gouge, coarser paper may  
have to be used (see chart to right). Be careful! Using grit that is too coarse may actually  
put in more scratches than it removes.  
DEEP GOUGE  
600 - 2000 grit  
5. Once you have removed all of the scratches by sanding the finest paper possible, repeat  
the sanding process using successively finer grits of paper until you have once again  
sanded with 2000 grit.  
SCRATCH / SANDPAPER GUIDE  
6. Now use 3M® rubbing compound #05933 on a soft, damp cloth. Polish using considerable  
pressure to produce a smooth, shiny finish.  
AS AMERICA, INC. (“AMERICAN STANDARD”) LIMITED WARRANTY FOR ACRYLUX PRODUCTS  
AS America, Inc. (“American Standard”) warrants to the original consumer purchaser that it will, at its option, repair or replace any of its  
plumbing products found by it to be defective under normal use and maintenance within the following periods from date of purchase:  
Electronic Components - two (2) years; Pump Motors - three (3) years; Fittings and Plumbing - two (2) years; Shell - ten (10) years  
residential; three (3) years commercial. In the event of a limited warranty claim proof of purchase will be required—save sales receipt.  
This limited warranty DOES NOT COVER the following:  
1. Defects or damage arising from shipping, installation, alterations, accidents, abuse, misuse, lack of proper maintenance and use of other  
than genuine American Standard replacement parts, in all cases whether caused by a plumbing contractor, service company, the owner or  
any other person.  
2. Deterioration through normal wear and tear.  
3. Expense of normal maintenance - periodic replacement of washers, seals, etc. is a normal maintenance requirement.  
4. IN NO EVENT WILL AMERICAN STANDARD BE LIABLE FOR THE COST OF REPAIR OR REPLACEMENT OF ANY INSTALLATION  
MATERIALS, INCLUDING BUT NOT LIMITED TO, TILES, MARBLE ETC.  
5. Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in  
connection with product removal or installation under this limited warranty.  
6. ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED, OR  
THE EXTENSION BEYOND THE DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED LIMITED WARRANTIES, INCLUDING  
THOSE OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE. (Some jurisdictions do not allow limitations on how long  
an implied limited warranty lasts, or the exclusion or limitation of incidental or consequential damages, so these limitations and exclusions  
may not apply to you.)  
7. Responsibility for compliance with local code requirement. (Since code requirements vary greatly, distributors, dealers, installation  
contractor and users of plumbing products should determine whether there are any code restrictions on the installation or use of a specific  
product.)  
8. If a whirlpool unit is purchased by a dealer and used as a demonstration unit the limited warranty takes effect as soon as the dealer uses  
the product as a demo. If this demonstration unit is subsequently sold to a customer, the dealer may transfer the remaining period of the  
limited warranty to the buyer only with American Standard written approval.  
This limited warranty gives you specific legal rights. You may have other statutory rights that vary from state to state or from province to  
province, in which case this limited warranty does not affect such statutory rights.  
By Telephone:  
1-800-442-1902  
By Mail: American Standard Inc.  
P.O. Box 659  
West Caldwell, N.J. 07007  
Attention: Customer Care Center  
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754282-100 Rev. A  

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